Product Type

SGNR fastening system

From a proven track record and over 45 years in the industry, the SGNR Nutrunners have evolved into a new high-quality industrial tool with high-durability and accuracy. The SGNR series integrates a high-speed CPU for fast data processing and transmission speed.By controlling the high speed and high performance servo motor, it can be used by various manufacturing systems.
SGNR fastening system
SGNR fastening system
SGNR fastening system
SGNR fastening system
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  • High precision fastening, high durability, and excellent reliability

    All products have undergone durability and fastening precision tests. Torque accuracy is less than or equal to ±2% (3 Sigma / rated torque). The spindle assembly has passed fastening cycle tests of up to 1 million times at rated torque to ensure its excellent durability.

    To achieve product traceability, all products have a unique serial number and are ISO 9001 certified. All products have passed durability tests and fastening precision checks before leaving the factory.

     

     

    Flexible fastening process settings

    There are 8 different fastening programs and 32 independent fastening parameters that can be pre-programmed for each shaft.

    Flexible program settings allow us to complete fastening of various specifications and types of workpieces with just one device.

    • All parameters (such as speed, fastening sequence, fastening process, fastening parameters, output shaft rotation direction, etc.) can be adjusted according to customer process requirements.

    • This flexible approach can even accomplish composite fastening processes (such as torque method and angle method), as well as synchronous fastening and sequential fastening process requirements.

    • A rich selection of fastening processes, such as secondary fastening and torque holding.

     

     

    Rich fastening methods

    SGNR allows for multiple fastening methods from basic to advanced.

    The following fastening methods can be performed.

    • Angle monitoring torque control

    • Angle control torque monitoring

    • Torque-tension control

    • Yield point detection control

    • Angle monitoring timed torque control

     

     

    Monitored and automatically adjusted torque control

    When fastening, Sanyo's patented control method, measures and monitors angle and time to adjust motor speed automatically to insure the fastening process is completed in the set amount of time.

     

     

    Interface options

    The Multi-Controller has multiple option card interfaces to correspond to various manufacturing systems and global networks.

    RS232C, USB interface and 1 option card slot come standard.

    Input/Output board

    Sink input (NPN)

    Source input (PNP)

    Fieldbus board

    CC-Link IE

    CC-link Ver.1/Ver.2

    DeviceNet

    ProfiBus

    ProfiNet

    Ethernet/IP

    Data communication board

    Enternet

     

     

    Optional Expansion Unit

    Optional Expansion Unit allows for up to 4 additional option cards for
    increased flexibility.

    Option Expansion Unit （shown here） is required when 4 additional
    option cards are being used.

     

     

    Process quality monitoring

    SGNR system performs process management and continuous monitoring during the entire tightening process
    to ensure high-quality fastening.

    • Judgement function detection features over 59 fastening errors which can be monitored.

    • Over 45 items can be selected for end-of-cycle fastening data such as various torque, time and angle judgements.

     

     

  • Display Panel

    In addition to displaying Nutrunner functions,the user can configure the screen to display      
    PLC operations.

    (Screen configuration software is required)

    • You can choose from 5.7 inches TFT color, STN color, STN monochrome or 12 inches TFT color according to your budget.

    • There are multiple display languages: Japanese, English, Korean, Chinese

    • PLC is able to accept fastening data from this machine.

    • With the use of a high-speed CPU and highly efficient depiction LSI, information is displayed at near real-time.

     

     

    Nutrunner Operation

    Fastening Data Display Mode

    Fastening Settings Display Mode

    Torque curve display

    NG report display

    • Fastening settings (Program & Parameters)
    • Data display
    • Torque curve monitoring
    • NG and fastening reports
    • USB port for saving settings
    • Maintenance mode for diagnostics
    • Manual operation mode
    • Back-Up settings to memory
    • Password protection option
    • Key lock protection option
    • Type M/S switiching

     

     

    Programmable operation interface

    Through the LCD monitor, both control of the tightening machine and control of the PLC can be achieved.

    Provides interface editing software

     

     

    User interface terminal software (optional)

    The User Interface Terminal Windows based software is a useful tool for the initial configuration of a fastening system, collecting fastening data, displaying torque curves, and saving settings.

    <Basic>

    • System configuration（programming）
    • Fastening process settings
    • Fastening data acquisition and display

    <Full functionality>

    • Fastening system settings
    • Tightening process settings
    • Monitoring of torque curve
    • Collection and export of fastening data
    • Real-time acquisition and display of fastening data
    • System maintenance
    • Automatic backup

     

    Options

    Many end-of-tool options to choose from.

    Gear Socket
    Socket Extension
    Angle Head

     

     

  • Technical Parameters

    Nutrunner Set Models

    Spindle Assembly

    Driver Model

    Multi- Controller

    Rated Torque (N.m)

    Torque Range
    (N.m)

    Accuracy

    Free Speed
    (rpm)

    Ave Power Consumption
    (W)

    Peak Power Consumption
    (W)

    Ambient Temperature
    (℃)

    SGNR(T※1)-005S

    SGN-SP1-005S

    SGN-DR1-005

    SGNM-MC
    (M Type)

    5.00

    1.50~5.00

    ≤4% (6σ/Nominal Torque)

    3570

    70

    500

    0~50 (Non-solidified)

    SGNR(T※1)-005F

    SGN-SP1-005F

    SGNR(T※1)-010S

    SGN-SP1-010S

    SGN-DR1-010

    10.0

    3.0~10.0

    2200

    SGNR(T※1)-010F

    SGN-SP1-010F

    SGNR(T※1)-025S

    SGN-SP1-025S

    SGN-DR1-025

    25.0

    7.5~25.0

    750

    SGNR(T※1)-025F

    SGN-SP1-025F

    SGNR(T※2)-050S

    SGN-SP2-050S

    SGN-DR2-050

    50.0

    15.0~50.0

    750

    250

    1900

    SGNR(T※2)-050F

    SGN-SP2-050F

    SGNR(T※2)-100S

    SGN-SP2-100S

    SGN-DR2-100

    100

    30~100

    750

    SGNR(T※2)-100F

    SGN-SP2-100F

    SGNR(T※3)-180S

    SGN-SP3-180S

    SGN-DR3-180

    180

    54~180

    465

    390

    2500

    SGNR(T※3)-180F

    SGN-SP3-180F

    SGNR(T※3)-320S

    SGN-SP3-320S

    SGN-DR3-320

    320

    96~320

    300

    SGNR(T※3)-320F

    SGN-SP3-320F

    SGNR(T※3)-580S

    SGN-SP3-580S

    SGN-DR3-580

    580

    174~580

    155

    SGNR(T※3)-580F

    SGN-SP3-580F

    SGNR(T※3)-1000S

    SGN-SP3-1000S

    SGN-DR3-1000

    1000

    300~1000

    85

    SGNR(T※3)-1800S

    SGN-SP3-1800S

    SGN-DR3-1800

    1800

    540~1800

    50

     

     

    Multi-Controller・Driver

    Item

    Specification

    Name

    Multi-Controller

    Driver

    Model

    SGNM-MC

    SGN-DR1-※※※

    SGN-DR2-※※※

    SGN-DR3-※※※

    Weight (kg)

    1.1

    1.0

    1.4

    1.7

    Power Supply (V)

    AC180~242,
    Single Phase  50/60Hz

    Control Power : AC180~242, Single Phase 50/60Hz
    Drive Power : AC180~242, Three Phase 50/60Hz

    Power Consumption (W)

    Approx 7

    Approx 500

    Approx 1900

    Approx 2500

    Interface for external device

    USB (mini USB_5pin)
    RS232C
    RS485
    For option board

    USB (mini USB_5pin)
    I/O (NPN/PNP)
    RS485
    Monitoring Terminal (Torque, Rotation pulse and Speed, etc.)

          Representational function

    3-color LED
    Status LED
    7-segment LED
    Main Controller Status
    Abnormal message, etc.

    3-color LED
    Status LED
    7-segment LED
    Tightening Data
    Abnormal Information, etc.

     

     

    Display Panel

    Item

    Specification

    Model

    SGN-DP06A

    SGN-DP12A

    Display Device

    TFT color

    TFT color

    Color

    65536 colors (without blinks)

    Screen Size (inches)

    5.7

    12

    Resolution (dots)

    320×240

    800×600

    Weight (kg)

    0.7

    2.6

    Power Supply (V)

    DC24V

    Power Consumption (W)

    13

    28

    Interface for NR

    ARCNET

    Interface for external device

    Two serial ports（modular jack） for connecting with PLC or other external devices are equipped.
    MJ1 … RS-232C, RS-485 (2-wire connection)
    MJ2 … RS-232C, RS-485 (2-wire connection), RS-422 (4-wire connection)

     

     

  • Product Catalog

     

     

Related Annexes

SGNR.pdf

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